Michael
The danger is touching a hot panel cover which is what we are testing for in real life. If one will be exposed to this type of problem in the field and is testing for it one should be able to practice in a safe manor at home.
I wish some others would check in on this thread - many good HEATED questions and comments
MOP to test the test equipment.
Take small 6 ft or so extension cord - cut the socket end off
Find the hot wire with your tester with the cord plugged into a tested GFCI circuit.
Unplug the cord
Skin back enough of the insulation on the hot wire so you can get a good electrical contact to a bare metal point on your removed panel cover. One of the mounting screw holes should be good
Place the panel cover on non conductive surface
Plug the cord back into the GFCI protected circuit
Test with your tester
After testing unplug the cord
Destroy the cord so no one will try to use it
Put panel cover back on panel
Test when you are standing on different material with different shoes
I would also contact the test equipment mfg and ask them if testing a panel cover in the manor that we do will give good information with no false positives or negatives.
If your test equipment does not work and you are using it for personal safety you are going to get hurt
I still treat all panel covers as hot with gloves and eye protection
If someone has a better way of testing the tester lets hear it.
BTW if it gives you a positive in the field I would recommend to everyone not to touch the panel cover until the problem is solved.
Just putting it in your report is not the answer. This would be the same as walking into a home an smelling gas.
I was unable to conduct inspection on the inside of the home because when I opened up the front door my test equipment said that there was a high concentration of natural gas in the air. I closed the door and continued with the rest of the outside inspection with binoculars. Recommend that the services of a licensed fire person be obtained
**IN SHORT do not leave a major safety issue just for the report. How would you feel if someone got hurt by touching the panel door or cover? **